Chicago — mHUB — Engineering Design Consultant

Thomas Cunningham

Taking the undefined ambiguous ideas all the way to final delivery!

Engineering design and fabrication for complex physical systems — from first sketch to working hardware. We work across research, industry, and government, on problems where the scope is hard and the spec is incomplete.

Let's Start Building!
Portfolio

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Mechanical Engineering

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CAD / CAM

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Systems Integration

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Concept to Production Ready

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Welding & Fabrication

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3D Printing

What I can do, and More!

Custom systems from the ground up

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When no vendor makes what you need and no blueprint exists — I design and build the whole system. Structural, mechanical, and integrated assembly under one roof.

Research equipment — Lab fixtures — One-off builds


How do I get started?

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Defense-adjacent and industrial clients need builds that hold tolerance, handle load, and don't fail under pressure. I work to spec, document thoroughly, and build things that last.

Structural fab — High-load builds — Defense-adjacent


Proof-of-concept at real scale

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Startups need more than a sketch — they need something that demonstrates the core claim to investors and early customers. I build the version that makes the case.

Functional prototypes — Investor demos — First articles


Integration across the full system stack

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Most hard problems don't fit one discipline. Mechanical, electrical, structural — I work across the stack and own the interfaces between systems so nothing falls through the cracks.

Multi-discipline — Automation — End-to-end builds

Thomas Cunningham — Founder

"I like to understand how things work and why they exist — especially where ideas meet the real world."

Octo-Systems is a focused, one-person practice built for projects that sit at the edge of what's been done before. I move fast in ambiguity, stay comfortable across disciplines, and care about what gets built as much as the people I'm building it for.

Based at mHUB Chicago — one of the Midwest's premier manufacturing and innovation hubs — with full access to CNC machining, welding bays, and industrial fabrication infrastructure.

Navigation menu with options: Research labs, Universities, Defense programs, Hardware startups, Industrial orgs.